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A transmission discussion
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BigRabbitMan
Posted 2009-03-01 9:42 PM (#587)
Subject: A transmission discussion



Expert

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Location: Cottage Grove, OR

The following is a copy of a posting i made on the Yahoo group site.

Bruce, all FMC's originally had the Chrysler Corp 727 transmission except
the approximately 100 coaches that were originally configured as transit
coaches and not as motor homes. Those units were originally outfitted with
an Allison AT 545 transmission due to the stop and go nature of the
application. The 727 is a 3 speed transmission and the 545 is a four speed
transmission with both being 1:1 in high gear. All FMC's were also
originally gas using the Chrysler 440-I or industrial version of the 440.

The Allison 545 is a heavy duty transmission rated up to 30,000 lbs (twice
the weight of an FMC) and was used from the '60s to the '90s for medium duty
trucks, school busses, etc. They were very popular in stop and go
situations like transit buses, garbage trucks, fire trucks, delivery trucks,
etc. Allison had many other models for heavier duty applications like over
the road trucks, large busses, etc.

A few owners of gas powered FMC's, such as myself, have switched to the 545
for better gear selection at slower speeds and in the mountains. Some of
the units that were originally transits have been converted to being motor
homes as well and those would have the 545. Most use the standard 727 as it
is a tough transmission and works well. For normal use, there is no reason
to change.

A number of FMC's have been converted to a diesel engine. Many to 8.2LT
Detroit Diesel's and some to Cummins or other brands. All of these need to
have a transmission change as a diesel engine puts out much higher torque at
slower engine rpm. To my knowledge, until recently virtually all of these
used the Allison 545 along with rear end ratio and wheel size changes to
achieve the desired engine to ground gearing needed to properly operate a
diesel.

Around 2000 Allison stopped making the 545 and replaced it with the
1000-2000 series transmissions. These are 5 and 6 speed electronically
controlled transmissions that are used with modern electronically controlled
gas or diesel engines. Since about that time, some coaches have been
converted to either the GM Duramax and matching transmission or the Ford
Powerstroke and matching transmission.

The only difference between a 545 used for a gas application and a diesel
application is the torque converter. The one on a gas engine needs a torque
converter that allows more slippage at low engine speeds so the engine rpm
can get up to the operating area whereas the diesel requires much less low
speed slippage as that is where a diesel engine does it's work.

A number of the members of this group have diesels in their coaches. To
actually do the conversion is a major, major project and not for the light
hearted and costs significant dollars due to all of the systems that need to
be changed, but those that drive them really like them. In the files section
of the Yahoo Group FMCMotorCoach2 there are spec sheets for the Allison
transmissions and a couple of Diesel engines. That group was created to get
the additional file and photo space and is not a discussion group. If you
have an interest in this area, you need to review those files in addition to
the ones for this group.

Hopefully I have helped clarify what is experienced in FMC land!

Do you have an FMC or are you considering purchasing one?

Stephen Heinrichs, 1046

-----Original Message-----
From: FMCMotorCoach@yahoogroups.com [mailto:FMCMotorCoach@yahoogroups.com]
On Behalf Of xxxxxxxxxx
Sent: Sunday, March 01, 2009 2:44 PM
To: FMCMotorCoach@yahoogroups.com
Subject: [FMCMotorCoach] FMC transmissions

I've seen where some FMC's have an Allison transmission.

....is that how they were equipped or does allison just have one for them?If they
do...do they also have an allison for a diesel conversion and do you
know anyone who's done one? thankyou Bruce

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