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LCAC_Man #1027 LBZ Duramax Conversion
Author: LCAC_Man (Show all albums)

This album will cover the Duramax/Allison conversion(including dash cluster integration), installation of airbags to assist suspension, conversion of vacuum brakes to Hydroboost, replacement of Onan gas generator with a Onan/Cummins 5500LP, inverter/charger installation, dual roof a/c installation, and Bedroom reconfiguration that will add "pass-thru" storage.
Show Newest Photos First | Show Oldest Photos First461 Photos - Page : [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34] [35] [36] [37] [38] [39]


passenger side intake bank, cleaned out what I could...I'm not pulling the whole top end apart..


intake bridge after a good scrubbing


no one that's ever seen the intake downstream of the egr and pcv would ever leave those systems in place, this is typical (I've pulled apart three different duramax turbos and all look the same) of what the egr and pcv system deposit in the intake stream


pulled the turbo to allow for better cleaning of the engine and easier removal of the intake bridge


completed enough of the fabrication that it was time to pull the motor back out


good shot of tube routing with the radiator back out


vise grips, washer and saddle from a muffler clamp, pretty simple recipe


got to love google, found a simple solution to make my own beads on the intercooler tubing


had to fabricate a clamp standoff to keep the hose clear of the fan


lower radiator hose solution was pretty easy, used half of the donor hose and added an elbow. secondary hose will likely be the heater return


(2 Comments)
I couldn't find an intercooler in the size I wanted (31x24)that had both inlet/outlet on the same end, so, I bought two 31x12 intercoolers and I cut the end tanks off and will fabricate a new single end tank


interior side of newly fabbed heat shield
Show Newest Photos First | Show Oldest Photos First461 Photos - Page : [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34] [35] [36] [37] [38] [39]

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